Separation Technology
Separation Technology – Solid / Liquid Separation
Enviroflex provides engineered systems and process solutions for solid–liquid separation in industrial and municipal applications. Our technologies are designed to improve separation efficiency, reduce sludge volume, recover process water, and ensure reliable operation under demanding industrial conditions.
We supply complete systems including process engineering, equipment design, manufacturing, installation, and commissioning, covering the full treatment chain from chemical conditioning and flocculation to mechanical dewatering and clarification.
Our solutions are widely applied in wastewater treatment plants, mineral processing, pulp and paper industry, food processing, chemical plants, metal processing, and other industrial sectors where efficient removal of suspended solids is required.
Polymer Preparation and Dosing Systems
Efficient solid–liquid separation often requires proper chemical conditioning of sludge and slurry streams. Enviroflex designs and manufactures automatic polymer (flocculant) preparation and dosing units for reliable preparation and controlled dosing of liquid or powder polymers.
These systems are used to promote flocculation and agglomeration of fine suspended particles, improving sedimentation, flotation, and mechanical dewatering performance.
Typical applications include:
- Sludge conditioning in municipal and industrial wastewater treatment plants
- Flocculation of mineral suspensions and industrial slurries
- Clarification of white water in the pulp and paper industry
- Solid removal in mining, metallurgy, and chemical industries
Our polymer preparation units are designed for accurate dosing, efficient mixing, and reliable continuous operation, ensuring optimal polymer utilization and reduced operating costs.
Sludge Thickening and Dewatering Systems
Enviroflex supplies a range of technologies for sludge thickening and mechanical dewatering, enabling significant reduction in sludge volume and facilitating further treatment, transport, or disposal.
Depending on the application and sludge characteristics, we offer:
Belt Thickeners
Belt thickeners provide efficient pre-thickening of sludge by gravity drainage through specially designed filter belts. This process increases solids concentration before mechanical dewatering.
Belt Filter Presses
Belt filter presses are widely used for continuous sludge dewatering. Conditioned sludge is compressed between filter belts under increasing pressure zones, producing a stable dewatered cake and reducing water content effectively.
Combined Belt Thickener and Belt Press Systems
Integrated systems combining belt thickening and belt press dewatering provide a compact solution for applications requiring both processes within a single unit, reducing equipment footprint and operational complexity.
Multi-Disc Screw Presses
For applications requiring low energy consumption, compact installation, and continuous operation, Enviroflex also supplies multi-disc screw presses. These systems are particularly suitable for municipal sludge and industrial slurries with stable operational requirements and minimal operator supervision.
Dissolved Air Flotation (DAF) Systems
For the removal of fine suspended solids, oils, greases, and light particles, Enviroflex designs and supplies Dissolved Air Flotation (DAF) units.
In the DAF process, pressurized water saturated with dissolved air is released into the flotation tank, forming microbubbles that attach to suspended particles. The resulting particle–bubble aggregates float to the surface, where they are removed by mechanical skimmers.
DAF technology is widely used for:
- Industrial wastewater treatment
- Oil and grease removal
- Food and beverage processing wastewater
- Paper mill white water clarification
- Pretreatment before biological treatment systems
Our DAF units are engineered for high separation efficiency, stable operation, and optimized hydraulic design.
Integrated Process Solutions
Enviroflex combines chemical conditioning, flotation technologies, and mechanical dewatering systems to deliver complete and optimized treatment solutions tailored to each application.
By integrating flocculation systems, DAF units, and sludge dewatering equipment, our solutions help clients achieve:
- Efficient removal of suspended solids
- Reduction of sludge handling and disposal costs
- Improved water reuse and process water recovery
- Reliable and automated plant operation
All systems are designed according to modern engineering standards, ensuring high operational reliability, energy efficiency, and long service life.